CountWONDER® is the intelligent OEE and production monitoring solution that transforms raw machine data into actionable insights. From real-time OEE monitoring to AI-powered predictive maintenance and OEM-ready smart machines, CountWONDER® helps manufacturers reduce downtime, boost productivity, and lead in the era of Industry 4.0.
CountWONDER® isn’t just a monitoring tool—it’s the foundation of Industry 4.0–ready factories.
Factories face challenges like downtime, inefficiency, and rising costs. CountWONDER® solves these with:
Turn OEE Data into Competitive Advantage. CountWONDER® OEE Insights transforms machine counts, downtime, and operator input into actionable insights that improve productivity and reduce costs.more...
Give Your Customers a Smarter Machine With CountWONDER® OEM, equipment manufacturers can deliver built-in AI monitoring and OEE tracking as part of every new machine. No external add-ons, no third-party complexity—just a factory-ready intelligent solution inside your equipment. more...
📲 Instant Production Updates on Your Phone. CountWONDER® brings real-time factory floor data straight to your WhatsApp. Managers and supervisors can stay informed about live production counts, downtimes, and OEE – without logging into dashboards. more...
Smart AIoT sensors + cloud dashboards for instant visibility into your shop floor. CountWONDER® AIoT captures live machine data, counts production accurately, and streams it securely to the cloud. With CountWONDER® Mesh, multiple machines connect seamlessly, creating a unified production network. more...
Smart Production Monitoring with Real-Time OEE Tracking. CountWONDER® AI is an advanced industrial monitoring system designed to track production counts, machine uptime/downtime, and efficiency in real time. By combining AI-driven insights with a simple operator interface, CountWONDER® AI empowers factories to achieve higher productivity, reduced downtime, and better decision-making. more...
SaaS on CountWONDER® Cloud.
SaaS on AWS Cloud.
On-Premise Private Cloud for enterprises seeking full in-house control.
Live dashboards showing availability, performance, and quality. Drill-down by machine, line, operator, or shift.
Root cause analysis of stoppages. Categorization into planned vs. unplanned downtime. Predictive insights to reduce machine idle time
Output vs. planned targets. Scrap, wastage, and rework trends. Yield optimization recommendations
Compare productivity across shifts and teams. Individual operator efficiency tracking. AI-driven suggestions to improve weak spots.
Link energy consumption with production efficiency. Identify hidden energy wastage patterns. Drive cost savings without affecting throughput.
Monitor your production floor from your smartphone or tablet with our responsive app.
Our intuitive dashboard provides a comprehensive view of your production metrics with customizable widgets and real-time data visualization.
Replace guesswork with accurate production insights.
Identify bottlenecks and eliminate hidden losses.
Track and improve availability, performance, and quality in real time.
Optimize energy, manpower, and material usage.
Accurate shift-level and job-level forecasting.
Bird’s-eye view of all machines & plants.
Automatic PDF delivery to managers on WhatsApp/email.
Weekly/monthly performance benchmarking.
AI-driven recommendations for maintenance and planning.
CountWONDER® is a smart production monitoring and OEE (Overall Equipment Effectiveness) system designed for printing and packaging industries. It captures real-time machine data to track production, downtime, and performance — helping factories improve productivity, reduce waste, and make data-driven decisions.
It automatically counts machine output, measures running efficiency, downtime, and generates detailed shift and performance reports. The system transforms raw production data into actionable insights for management and operations teams.
While optimized for the printing and packaging sector, CountWONDER® is compatible with any discrete manufacturing environment — including labels, cartons, pharma inserts/outserts, corrugated boxes, and flexible packaging.
Traditional counters only record quantities. CountWONDER® goes beyond counting — it analyzes speed, runtime, stoppages, operator efficiency, and calculates OEE in real time. It also provides visual dashboards, shift reports, and intelligent alerts.
OEE (Overall Equipment Effectiveness) is the key metric for measuring how efficiently a machine is utilized. CountWONDER® calculates OEE based on Availability × Performance × Quality, using live data from machine sensors.
Yes. With CountWONDER® AI Insights, the system can identify recurring issues, analyze downtime patterns, and suggest preventive actions — enabling predictive maintenance and smarter factory operations.