Discover how India’s leading printing and packaging innovators achieved real-time visibility, predictive intelligence, and measurable efficiency improvements with CountWONDER®.
CountWONDER® in Action
Every digital transformation begins with CountWONDER® IoT, connecting machines and sensors to capture live production data. CountWONDER® OEE Insights transforms that data into real-time visibility, WhatsApp Reporting delivers instant communication and updates, and AI Insights unlocks predictive intelligence — empowering factories to make faster, smarter decisions.
All data captured by CountWONDER® is securely stored on the CountWONDER® Cloud, ensuring scalability, reliability, and 24/7 access.
Webtech Industries – Digitizing Pharma Leaflet Production
📍 Navi Mumbai, Maharashtra Speciality: Pharmaceutical inserts, outserts and leaflets (ISO 9001:2015 & cGMP compliant)
Challenge: Manual reporting slowed decision-making and limited plant visibility.
Solution:
• CountWONDER® AIoT connected all key production lines.
• OEE Insights automated performance analysis and reporting.
• WhatsApp Reporting provided live updates to teams.
• AI Insights delivered predictive recommendations directly on WhatsApp.
Impact at a Glance:
• 70 % less manual reporting.
• Real-time OEE visibility.
• Predictive insights with no learning curve.
• Improved uptime and accountability.
“CountWONDER® AI Insights has taken us beyond monitoring
— now we’re predicting and preventing.”
— Ajay Chajjed, Director, Webtech Industries
Temple Packaging Pvt. Ltd. – Smart Carton Production Visibility
📍 Mumbai, Maharashtra Speciality: Pharma folding cartons, printed leaflets, HDPE containers, PP closures
Challenge: Multi-plant operations made reporting inconsistent and slow.
Solution:
• CountWONDER® AIoT unified live data capture across machines.
• OEE Insights automated downtime and speed analytics.
• WhatsApp Reporting enabled instant visibility for supervisors.
Impact at a Glance:
• Unified OEE reporting across plants.
• Detection of even 1–2 second stoppages in real time.
• Streamlined shift communication and accountability.
“CountWONDER® helped us detect even the smallest stoppages every one to two seconds with absolute accuracy.” — Vimal Joshi, Director, Temple Packaging Pvt. Ltd.
Ajanta Print Arts – Seamless SAP Integration for High-End Packaging
📍 Mumbai, Maharashtra Speciality: Litho-laminated cartons, plastic cartons, blister cards, and shelf-ready packs
Challenge: Synchronize live production visibility with SAP for planning and job tracking.
Solution:
• CountWONDER® AIoT & OEE Insights deployed on key machines.
• QR-based job management integrated CountWONDER® with SAP.
• CSV data exchange through a middle-tier app posted data to SAP HANA automatically.
Impact at a Glance:
• Real-time SAP synchronization.
• Zero duplication and faster reconciliation.
• End-to-end visibility from ERP to shop floor.
“The CountWONDER®–SAP interface gave us end-to-end visibility — from ERP planning to shop-floor execution.” — Ajanta Print Arts Operations Team
Kumar Printers Pvt. Ltd. – Paperless Production Tracking
📍 Gurugram, Haryana Speciality: Folding cartons, rigid boxes, blister cards, inserts, and outserts
Challenge: Manual shift logs delayed accurate reporting.
Solution:
• CountWONDER® AIoT enabled live data capture.
• OEE Insights digitized performance tracking.
• WhatsApp Reporting provided instant visibility.
Impact at a Glance:
• 100 % paperless reporting.
• Faster root-cause analysis.
• Real-time WhatsApp updates.
“From manual to digital, CountWONDER® made our transition effortless.” — Kumar Printers Team
Vakil & Sons – Empowering Legacy Printing with Smart Insights
📍 Mumbai, Maharashtra Speciality: Commercial and packaging printing, pre-media, and design services
Challenge: Limited live visibility across complex print operations.
Solution:
• CountWONDER® AIoT connected presses for real-time monitoring.
• OEE Insights tracked uptime, stoppages, and quality performance.
• WhatsApp Reporting delivered shift-wise reports to management.
Impact at a Glance:
• Reduced downtime.
• Instant production visibility.
• Data-driven quality consistency.
“CountWONDER® turned insights into action instantly.” — Bimal Mehta, Director, Vakil & Sons
Sai Packaging Co. – Smarter Labels and Cartons
📍 Bengaluru, Karnataka Speciality: Mono cartons, liner cartons, blister cards, wet-glue & PSL labels (BRC Grade A, FSC, ColourCert certified)
Challenge: Improve consistency and minimize repeat defects.
Solution:
• CountWONDER® AIoT connected carton & label lines.
• OEE Insights automated efficiency analytics.
• WhatsApp Reporting shared live dashboards and alerts.
Impact at a Glance:
• Higher print consistency.
• 90 % OTIF maintained.
• Reduced repeat defects.
“CountWONDER® gave us the clarity we needed to grow smarter.” — Sai Packaging Co.
Why Leading Manufacturers Choose CountWONDER®
Across all six companies, CountWONDER® transformed traditional printing and packaging operations into connected, intelligent, data-driven factories.
CountWONDER® IoT enabled seamless connectivity. OEE Insights delivered live visibility. WhatsApp Reporting made data accessible to everyone. AI Insights unlocked predictive intelligence.
All information is securely stored on the CountWONDER® Cloud, enabling traceability and continuous improvement.
Start Your Journey Today with CountWONDER®
Connect. Visualize. Communicate. Predict. Improve.
Transform your factory into a smart, connected ecosystem one step at a time. Start with CountWONDER® IoT to capture data, enable OEE Insights for visibility, add WhatsApp Reporting for collaboration, and unlock AI Insights for predictive intelligence.
The CountWONDER® Ecosystem
Together, CountWONDER® IoT, OEE Insights, WhatsApp Reporting, AI Insights, and OEM form the CountWONDER® Ecosystem — a seamlessly connected intelligence framework that powers today’s smart factories and tomorrow’s intelligent enterprises. From data to decisions, every module works in harmony — delivering one unified source of truth for your production world.